Note: Single Form Access at a Time

To maintain system efficiency and avoid conflicts, the OmniEye Autoview System application allows users to open and work with only one form at a time. This includes key forms like the Inspection Form, Recipe Setting Form, and PLC I/O List Form.

Important Notes for Single Form Access: One Form at a Time:

·         The system restricts users to working with only one form at any given time. This prevents multiple forms from being open simultaneously, ensuring smoother operation and reducing the chance of conflicting data inputs.

This ensures users are aware that they must complete their work on one form before moving to the next, preventing data conflict and ensuring smooth workflow.

3.   APPS

The APPS page allows users to access various form. Each form is designed to manage specific functions within the OmniEye Autoview System.

o   Inspection: Provides access Inspection process

o  Recipe Setting: Enables the configuration and management of different inspection "recipes" for various parts or products.

o  Production Report: Allows users to generate and view production reports, summarizing inspection results, production quantities.

o  Calibration: Provides tools for calibrating the cameras, sensors, and other hardware components to ensure the accuracy and reliability of the inspection processes.

o  PLC I/O List: Displays (PLC) Input/Output settings, allowing users to check Input/ Out Signal

4.   INSPECTION MODULE

Steps for Using the Inspection Page:

·         Camera Interface: The page displays three live camera screens for the inspection process.

·         Part Selection: Choose a part number from the dropdown list.

·         Start Inspection: Click the Start button, which loads all the stages associated with the selected part number.

·         Automated Inspection: The inspection process begins automatically once the inspection door is closed.

·         Step 4: The user clicks on the Save button, and the new part is added to the system.

·         Step 5: After saving, the user can verify the addition by checking the Part Number field's dropdown list, where the newly added part will now appear.

5.2     Teaching Components or Adding Stages for a Part Number

To teach components or add inspection stages for a selected part number, follow these steps:

Ø  Step 1: Select the part number from the Part Number dropdown field.

Ø  Step 2: In the Stage No field, select the stage number where the configuration is needed.

Ø  Step 3: Enter the name of the stage in the Stage Name field.

Ø  Step 4: Configure the Light ID:

o     0 for Light Off

o     1 for Light On

Ø  Step 5: Enter the Job ID for the current configuration.

Ø  Camera and Position Configuration

 

Next, users must enter the positional parameters for the camera:

 

·         Left-Right Position: Input the lateral position of the part relative to the camera.

·         Up-Down Position: Input the vertical positioning of the part.

·         Turn Table Position: Input the rotational position of the part, which is critical for parts requiring rotational inspection.

 

Ø  Expected Results

 

·         Enter the Expected Result for the stage (e.g., OK ).

·         Click the Save button to save all entered parameters

 

Ø  Camera Teaching and Testing

 

During the teaching and testing process:

 

·         The system displays the Actual Position of the camera relative to the part, ensuring accurate alignment for the inspection process.

·         The Turn Table Position is also shown, allowing the user to monitor its position during rotational inspection.

Ø  Result Display

 

·         If the Expected Result matches the Actual Result from the inspection, the status will be displayed in green.

·         If there is a discrepancy, the status will be shown in red, indicating an issue.

 

Ø  Accessing Camera Vision Feeds

Ø  Select the Stage to Clone:

Ø  Click the Clone Button:

·         Click the Clone Stage button.

Ø  Assign the Cloned Stage:

·         You will need to select a new stage number in the Stage No field for the cloned stage to avoid conflicts with the original stage.

·         Optionally, modify any details (e.g., stage name, parameters) if needed for the cloned stage.

Ø  Save the Cloned Stage:

·         After assigning the new stage number and making any necessary adjustments, click the

Save button.

·         The cloned stage will now be added under the same part, with the same or modified configurations as the original

   In the Stage No field, select the stage you wish to clone from the list of existing stages.

·         Verify the stage’s details (e.g., light settings, position parameters, camera configuration, etc.) to ensure it is the one you want to clone.

After Clone

Ø  Verification:

·         Check the cloned stage by running a test or reviewing the stage list to ensure the clone was created successfully within the same part.

5.5     Edit Part Details:

Ø  Select Part Number:

·         Navigate to the Recipe Setting page.

·         Select the part number from the Part Number dropdown field and click on edit button that you wish to edit.

Ø  Modify Part Details:

·         After selecting the part, the associated details will be displayed.

·         Update the necessary fields as required, such as:

                   Ø  Stage Name: Modify the name of the inspection stage if needed.

Ø  Light ID: Adjust the light settings as follows:

·         0 for Light Off

·         1 for Light On

Ø  Job ID: Update the job ID as per the current configuration.

Ø  Camera Activation: Choose the camera to be used by checking the respective camera checkbox (only one camera can be active at a time).

Ø  Position Parameters:

·         Update the Left-Right Position.

·         Update the Up-Down Position.

·         Modify the Turn Table Position for rotational adjustments.

Ø  Expected Result: Edit the expected result (e.g., OK or other criteria) for the part.

Ø  Save Changes:

·         After making the necessary updates, click the Save button.

·         The system will update the recipe for the selected part with the new details.

Before Edit

After Edit –

Note for Saving Data While Testing: Editing Stages for a Part Number

When users are editing stages for a part and making changes to parameters during the testing process, it's important to save the adjustments to avoid losing data.

Important Reminder for Saving Data:

·         If the user modifies any parameters (e.g., position settings, light configurations, job ID, etc.) during the testing process for teaching or setting correct values, but does not click the Save button:

·         If the user closes the window or selects a new stage without saving, the changes made will not be saved.

·         The stage will revert to its previous settings, and all unsaved adjustments will be lost.

This ensures users are aware that they need to save the stage’s updated parameters before exiting or switching to another stage to prevent the loss of any modifications made during testing.

5.6     Swap Stage

The Swapping Stage feature allows users to exchange the configuration between two stages within the same part. This includes all parameters and data related to each stage.

Steps to Swap Stages:

Ø  Select Part Number:

·         Navigate to the Recipe Setting page.

·         Select the relevant Part Number from the dropdown field.

Ø  Enter Stage Numbers for Swapping:

·         Locate the two text fields labeled Text 1 and Text 2.

·         In Text 1, enter the stage number of the first stage (e.g., Stage 6).

Before Swap - Stage Number 4

·         In Text 2, enter the stage number of the second stage (e.g., Stage 4) that you want to swap with Stage 6.

 

Before Swap - Stage Number 4

Ø  Click the Swapping Symbol:

 ·         Once the stage numbers are entered, click on the Swapping Symbol located between the two text fields.

·         The system will instantly swap the stages, meaning Stage 6 and Stage 4 will exchange their entire configurations (light settings, job IDs, camera settings, positional data, expected results, etc.).

1.      Data Swapping:

·         After clicking the swapping symbol, all associated data from Stage 1 will be moved to Stage 2, and vice versa.

·         No confirmation message will be displayed; the system will automatically execute the swap.

2.      Save Changes:

·         The swapped stage configurations will be automatically updated in the system. There is no need to manually save after the swap process unless further changes are made to the configurations.

After Swap - Stage Number 6

After Swap - Stage Number 4

3.      Verification:

 

·         Verify the swap by checking the updated stages in the system or by running a test to ensure the swap occurred successfully.

Notes for Swapping Stages

 

The Swapping Stage functionality allows users to exchange the configuration between two stages within the same part. This includes swapping all related parameters such as light settings, job IDs, camera settings, and positional data.

 

Important Notes for Swapping Stages:

 

1.      Complete Data Swap:

 

When two stages are swapped, all data and configurations between the two selected stages will be exchanged entirely. This includes:

 

§   Stage Name

§   Light Configuration

§   Job ID

§   Camera Settings

§   Position Parameters (Left-Right, Up-Down, Turn Table)

§   Expected Results and Actual Results.

2.      No Confirmation Required:

o     Once the user enters the stage numbers in the Text 1 and Text 2 fields and clicks on the

Swapping Symbol, the swap will be executed immediately, without any confirmation pop-up.

o     Ensure the correct stage numbers are entered before proceeding with the swap.

3.      Changes Are Applied Instantly:

o After swapping, the data is updated instantly in the system. Users do not need to click any additional save buttons, as the system automatically applies the changes.

4.      Verification of Stage Swap:

o After the swap, it is recommended to verify that the stages have been successfully swapped by checking the configurations or running a test.

5.      No Undo Function:

o There is no undo option for stage swapping. If a swap is performed by mistake, the user will need to manually re-swap the stages or reconfigure the data.

 

Example Warning Message:

 

·         "Ensure the correct stage numbers are entered before swapping. The swap will occur instantly, and changes will be applied immediately without confirmation."

6.3     Monitoring Digital Inputs

·         tep 3: The Digital Input section (on the left side of the form) displays the current status of input signals received by the PLC.

·         Inputs include buttons, switches, and sensors that provide status information to the system (e.g., Emergency Switch, Start Push Button, Door Switch).

·         Red indicates that the input is OFF or inactive.

·         Green indicates that the input is ON or active.

How to monitor input status:

o   Example:

§   Emergency Switch (X0.0) shows as ON (green).

§   Start Push Button (X1.0) shows as OFF (red).

o   Simply observe the real-time statuses for each input signal.

6.4    Controlling Digital Outputs

Step 4: In Manual Mode, the Digital Output section (on the right side of the form) allows users to control the output devices connected to the PLC.

·         Outputs include devices like cameras, lights, relays, and actuators (e.g., Camera Light, Door Lock, Tower Lamp).

·         You can toggle each output between ON (green) and OFF (red) by clicking the corresponding button.

How to control outputs:

·         Example: To turn Camera 1 Light ON or OFF, click the Camera 1 Light button.

·         After clicking, the state of the button will change, and the output will either activate or deactivate immediately.

Steps for Manual Control:

·         Switch the system to Manual Mode.

·         Click on any output's button (e.g., Camera 1 Light (Y0.9)) to toggle its state.

·         The system will immediately apply the change, and the corresponding output device (e.g., a light or motor) will turn on or off.

6.5     Monitoring the Input and Output Relationships

Step 5: Keep an eye on the input-output relationship. Inputs often control outputs in Auto Mode. For example:

·         If the Emergency Switch is ON, certain outputs (e.g., Cameras or Lights) may automatically turn OFF for safety reasons.

·         In Manual Mode, the user can override this logic and manually turn devices on or off for testing purposes.

6.6     Closing and Exiting the Form

Step 7: After monitoring and controlling the necessary inputs and outputs:

·         Close the form by clicking the "X" in the top right corner of the window when you are done.

·         Ensure the system is switched back to Auto Mode if manual intervention was used for testing or troubleshooting.

6.7    Practical Example of Workflow:

Scenario: Manual Control of Camera Lights

1.       Switch to Manual Mode by clicking the Manual button.

2.       In the Digital Output section, find Camera 1 Light (Y0.9) and click to turn it ON (green).

3.       Observe that Camera 1 Light is now active and operational.

4.       If testing is complete, click the same button to turn Camera 1 Light OFF (red).

5.       Switch back to Auto Mode after manual adjustments are done.

·         Step 2: Check or uncheck the Deactivate Role checkbox as per the requirement:

o     Check the box to deactivate the role (it will no longer be usable by users).

o     Uncheck the box to activate the role.

·         Step 3: Click the SAVE button to update the status of the role.

7.4     Deleting a Role

To delete an existing role, follow these steps:

·         Step 1: Select the role from the list by clicking on the relevant row in the table.

·         Step 2: Click the DELETE button (trash icon) to remove the role from the system.

o     Confirm the deletion if prompted.

o     The role will no longer appear in the list and will be removed from the system.

7.5     Additional Features

·         Clear Button: Use the CLEAR button to reset all fields, allowing you to enter new role information from scratch.

·         Search Functionality: Use the SEARCH button to find specific roles by entering keywords or filtering by specific criteria.

           8.      USER SETTING

8.1     Adding a New User

To add a new user, follow these steps:

·         Step 1: Fill in the fields in the form as follows:

o     Title: Select the appropriate title (e.g., Mr.).

o     Full Name: Enter the user's full name (e.g., Aditya Gavali).

o     User Name: Assign a unique user name for system login (e.g., Aditya).

o     Password: Set a password for the user. You can click the eye icon to toggle visibility for the entered password (e.g., Aditya@123).

o     User Role: Select a role for the user from the dropdown (e.g., Manager, Operator, etc.).

o     Remark: Optionally, add remarks or additional notes about the user (e.g., "Demo Purpose").

o     Is Active: Check the box to indicate if the user is active in the system.

·         Step 2: Once all the information is entered, click the SAVE button.

o     This will add the new user to the system, and their details will appear in the table at the bottom of the form.

8.2     Updating an Existing User

To update an existing user's details:

·         Step 1: Select the user from the table below by clicking on their row. This will populate the form with their current details.

o     For example, you could select "Ganesh Gavali" (ID: 2013) to modify their details.

·         Step 2: Make changes to the necessary fields (e.g., update the user role, password, or any other field).

9.2     Assigning Functional Access

Each icon on this screen represents a different functionality within the Vision System. To grant or restrict access:

·         Inspection: Controls access to the inspection feature, likely involving image or video-based inspections.

·         Recipe Setting: Allows configuration of production or inspection parameters, probably essential for technicians or engineers.

·         PLC I/O List: Grants access to the PLC (Programmable Logic Controller) input-output management, typically for maintenance or control engineers.

·         Production Report: Enables access to reports on production metrics, useful for managers or quality assurance personnel.

·         User Setting: Provides access to user management settings.

·         PLC Alarm: Allows monitoring of alarms related to PLCs for timely issue resolution.

·         Role Setting: Manages roles and role assignments within the system.

·         Control Page: Grants access to system controls and settings, likely involving various system configurations.

To enable or disable a feature for the selected role:

·         Step 1: Click on the feature icon, which will toggle a checkmark on or off.

·         Checkmark indicates the feature is accessible for the selected role.

·         No Checkmark indicates restricted access for the selected role.

9.3    Saving and Clearing Configurations

·         Save: Once the access permissions are configured for a role, click SAVE to apply the settings. This will update the role's access permissions in the system.

·         Clear: If you need to reset all selections to default for the role, use the CLEAR button.

10.          REPORTS

Ø Report Form

·         Go to the Report section in the Vision System interface.

·         Upon opening the form, all available reports will be displayed.

o     Similarly, use the Stage Number dropdown to choose the stage number associated with the selected part.

o     This helps narrow down the search to specific stages within the production or inspection process.

3.   Search Functionality

·         After selecting the Part Number and Stage Number, click the Search button to apply the filters.

·         The grid view will then refresh to display only the data that matches the selected part and stage.

·         This filtering option ensures the user only views relevant part recipe information based on their selection, reducing time spent scrolling through unnecessary data.

4.  Downloading Data

·         Excel Export:

o     If the user wants to export the filtered part recipe data, they can use the Excel icon

located on the form.

o     This feature enables users to save, share, or analyze the data offline, providing flexibility in handling reports.

2.   Viewing Alarm Data

After setting the parameters:

·         Click on the Search Button: This action will display all alarm data that matches the specified date, time, and message filters.

·         View Data: The filtered alarm data will populate in the view area below, showing details such as date, time, alarm message, and any additional relevant parameters.

4. Export Data:

·         To download the report, click on the Excel symbol/icon located in the report view.

·         The report will be downloaded in an Excel format for further analysis.