Schneider VFD ATV610D30N4 30 kW/40 HP - 380...415 V - IP20

Schneider VFD ATV610D30N4 30 kW/40 HP - 380...415 V - IP20

Schneider Electric Easy Altivar 610 – ATV610D30N4 Variable Speed Drive

The Easy Altivar 610 (ATV610D30N4) from Schneider Electric is a robust and reliable variable speed drive designed specifically for applications such as fans, pumps, compressors, and conveyors. With a 30 kW (40 hp) rating at 380 to 460 V and IP20 protection, it supports asynchronous and synchronous motors, ensuring efficient motor control in various industrial environments.

πŸ”§ Technical Specifications

ParameterDetails
Product RangeEasy Altivar 610
Model NameATV610D30N4
Mounting ModeCabinet mount
CoolingForced convection
IP RatingIP20
Supply Voltage380 to 460 V (-15% to +10%)
Frequency50/60 Hz Β±5%
Phases3-phase
Motor Power (Normal Duty)30 kW / 40 hp
Motor Power (Heavy Duty)22 kW / 30 hp

⚑ Electrical Characteristics

AttributeNormal DutyHeavy Duty
Line Current (380 V)62.5 A49.7 A
Line Current (460 V)55.8 A42.5 A
Apparent Power (460 V)44.5 kVA33.8 kVA
Continuous Output Current61.5 A46.3 A
Max Transient Current (60s)67.7 A69.5 A

πŸŒ€ Control Features

  • Output Frequency: 0.1–500 Hz

  • Switching Frequency: 2–12 kHz adjustable (Nominal: 4 kHz)

  • Control Profiles:

    • Variable torque standard

    • Constant torque standard

    • Optimized torque mode

  • Braking: DC injection

  • Slip Compensation: Automatic (adjustable/suppressible)

  • Speed Presets: 16 preset speeds

  • Acceleration/Deceleration Ramps: 0.01 to 9000 seconds (S, U, or custom)

πŸ”Œ Input/Output Interface

Analog Inputs (x3):

  • Voltage: 0–10 V, 30 kΞ©, 12-bit resolution

  • Current: 0–20 mA, 250 Ξ©, 12-bit resolution

  • Temperature/water level sensor compatible on AI2/AI3

Discrete Inputs (x6):

  • 24 V DC, programmable logic/pulse input

  • IEC 61131-2 compliant

Analog Outputs (x2):

  • Voltage: 0–10 V DC, 470 Ξ©, 10-bit resolution

  • Current: 0–20 mA, 10-bit resolution

Relay Outputs (x3):

  • Configurable: fault, sequence

  • Max current: 3 A (resistive load), 2 A (inductive load)

  • Min switching current: 5 mA @ 24 V DC

πŸ”— Communication

  • Protocol: Modbus serial

  • Ports: 1 x RJ45 (for remote terminal)

  • Physical Interface: 2-wire RS485

  • Speed: 4.8 to 38.4 kbps

  • Slot A Options:

    • Profibus DP V1

    • Analog/digital I/O expansion

    • Relay output card

πŸ“¦ Mechanical and Environmental

  • Dimensions (WxHxD): 226 x 613 x 271 mm (706 mm with EMC plate)

  • Weight: 25.5 kg (gross: 36.3 kg)

  • Cooling Air Volume: 240 mΒ³/h

  • Noise Level: 75 dB

  • Power Dissipation: 649 W (forced), 91 W (natural)

  • Mounting Position: Vertical Β±10Β°

  • Humidity: 5–95% (non-condensing)

  • Altitude:

    • ≀ 1000 m: No derating

    • 1000–4800 m: 1% derating per 100 m

πŸ›‘οΈ Protections

  • Drive: overvoltage, undervoltage, overheating, short-circuit, phase loss, control circuit break

  • Motor: thermal, phase break

  • Additional: overspeed, output overload, DC bus overvoltage

♻️ Sustainability and Compliance

  • RoHS & REACh: Compliant

  • CE Marked

  • Carbon Footprint: 53.5 kg COβ‚‚ eq. (lifecycle)

  • Upgradeability: Yes

  • Circularity Info: End-of-life documentation available

  • Recyclability Campaign: β€œUse Better, Use Longer, Use Again”

πŸ“ Mounting Guidelines

  • Minimum clearance: 110 mm

  • Mount Types:

    • Type A: Individual IP21

    • Type B: Side-by-side IP20 (2 drives max)

    • Type C: Individual IP20

  • Avoid mounting near heat, dust, humidity, or flammable materials.

πŸ“Š Performance and Derating

  • Operating Range: -15 to 45Β°C (up to 60Β°C with derating)

  • Storage Temp: -40 to 70Β°C

  • Vibration Resistance: 1.5 mm (2–13 Hz), 1 gn (13–200 Hz)

  • Shock Resistance: 15 gn for 11 ms

πŸ“ Packaging

  • Package Dimensions (cm): 72 x 51 x 34

  • Package Weight: 36.3 kg

  • Unit per Package: 1


πŸ”§ Troubleshooting Guide for ATV610D30N4 Variable Speed Drive

This guide helps identify and resolve issues that may arise during operation, commissioning, or integration of the Easy Altivar 610 drive.

⚠️ 1. Drive Does Not Power ON

Possible CauseSolution
No input voltageCheck 3-phase supply (380–460 V).
Loose power connectionsVerify line terminals are securely tightened.
Internal power fuse blownReplace fuse (if accessible) or contact support.
Drive not properly groundedEnsure PE (Protective Earth) is correctly connected.
Incorrect mounting or heat source nearbyCheck vertical mounting, avoid external heat sources.

πŸ”Œ 2. Motor Does Not Start

Possible CauseSolution
Control inputs not activeVerify logic inputs DI1–DI6 are configured correctly.
Run command not receivedCheck remote terminal, switches, or Modbus command.
Motor wiring errorConfirm motor connections on terminals are correct.
Wrong motor parametersRecheck motor configuration and motor power settings.
Drive is in fault or stop modeCheck status LEDs or HMI for fault codes.

🚨 3. Drive Trips or Shows Fault

a. Overvoltage / Undervoltage (Drive Trips)

Probable CauseRecommended Action
Supply voltage fluctuationStabilize input voltage or install line choke.
Regenerative load causing voltage riseUse dynamic braking or reduce deceleration rate.

b. Overcurrent / Short-Circuit

Probable CauseRecommended Action
Short circuit in motor or cablesCheck insulation resistance and motor winding.
Incorrect motor parametersSet correct motor rating and cable lengths.
Load jammed or mechanical blockageInspect the driven equipment for mechanical faults.

c. Overtemperature / Overload

Probable CauseRecommended Action
High ambient temperature (>45Β°C)Ensure cooling and install in ventilated location.
Dirty or blocked air ventsClean filters and confirm 240 mΒ³/h airflow path.
Continuous overloadingVerify load characteristics match duty class.

🧠 4. Communication Failure (Modbus/Profibus)

Possible CauseSolution
Wrong transmission rate or addressMatch baud rate and Modbus address (1–247).
Loose RJ45 or RS-485 cablingSecure physical connections; check cable shield.
Improper frame settingsEnsure RTU frame format is used.
Master not receiving responseConfirm drive is in slave mode and communication active.

πŸ§ͺ 5. Analog/Digital I/O Issues

IssueSolution
Analog input not respondingCheck 0–10 V or 0–20 mA input type and wiring.
Wrong resolution/signal rangeValidate scaling in software (12-bit resolution).
Discrete input not triggeringConfirm voltage levels: <5V = OFF, >11V = ON (source logic)
Pulse input not registeringEnsure DI5/DI6 configured for 0–30 kHz pulse signal.

🌑️ 6. Abnormal Motor Behavior

IssueProbable Cause / Fix
Motor runs at incorrect speedCheck frequency setpoint and preset speed configuration.
Motor doesn’t decelerate properlyAdjust deceleration ramp settings (0.01–9000 sec).
Excessive torque fluctuationsEnable slip compensation or select optimized torque mode.

πŸ”„ 7. LED Status Indications (Diagnostics)

LEDMeaningAction
Red LED ONFault presentCheck fault code and take appropriate action
Yellow LED blinkingCommunication activeNormal operation
No LEDNo power or internal failureVerify supply or call technical support

πŸ› οΈ 8. Resetting the Drive

  1. Manual Reset: Press "Stop/Reset" on HMI or remote terminal.

  2. Power Cycle: Turn off main power and wait 5 minutes before restarting.

  3. Via Communication: Send reset command via Modbus or Profibus interface.

πŸ“ Preventive Maintenance Tips

  • Clean air vents and filters regularly.

  • Verify control terminal tightening torque (per datasheet specs).

  • Periodically check connection insulation and motor winding.

  • Maintain operating temperature below 45Β°C.

  • Keep drive firmware up to date if supported.