Polycab 1 sqmm 3 Core Copper Flexible Cable

Polycab 1 sqmm 3 Core Copper Flexible Cable

Polycab is one of India’s most trusted brands in the electrical industry, known for manufacturing high-quality wires and cables that meet stringent safety and performance standards. The Polycab 1 sqmm 3 Core Copper Flexible Cable is ideal for a wide range of low-voltage applications, including domestic, industrial, and commercial usage.


Technical Specifications

ParameterSpecification
BrandPolycab
Cable Type3 Core Flexible
Conductor MaterialElectrolytic Grade Annealed Copper
Conductor Size1 sqmm
Insulation MaterialPVC Type A (as per IS:694)
Sheath TypePVC (General Purpose or FR/FRLS/ZHFR options available)
Rated Voltage1100 Volts
Temperature Range-15°C to +70°C (PVC), up to +105°C (ZHFR)
Color CodeRed, Yellow, Blue / As per customer requirement
Insulation Resistance>1 GΩ/km at 27°C
Conductor Resistance (max)~26 Ω/km (at 20°C)
Current Carrying Capacity~11 Amps (in air), ~10 Amps (in conduit)
StandardsIS 694, RoHS Compliant
PackagingStandard coil of 90 meters (also available in custom lengths)
ApplicationPower supply to portable equipment, control panels, small motors, home wiring

Key Features

  • Flexible Construction – Ensures easy bending and installation even in compact spaces.

  • High Conductivity – Uses 99.97% pure copper for efficient energy transfer.

  • Multi-Stranded Conductor – For enhanced flexibility and reduced skin effect.

  • Heat and Flame Resistant – Insulation designed to resist high temperatures and flames.

  • Mechanical Toughness – Outer sheath resists abrasion, oil, moisture, and chemicals.

  • Reduced Power Loss – Low resistance helps reduce voltage drop and power loss.

  • Long Lifespan – Built for durability and low maintenance.

  • Color-Coded Cores – For easy phase identification and error-free connections.

  • Eco-Friendly – RoHS compliant insulation materials.

  • Safe to Use – Excellent insulation resistance minimizes leakage current risks.


Applications

  • Domestic and industrial wiring

  • Lighting and fan connections

  • Internal wiring of control panels

  • Connection of small motors and machines

  • Appliances and portable equipment


30 Troubleshooting Points

  1. Cable not powering device – Check continuity using a multimeter.

  2. Overheating of cable – Possible overload; verify current rating.

  3. Burn marks on sheath – May indicate a short circuit.

  4. Cable is stiff/hard – Indicates aging or exposure to heat/oil.

  5. Frequent tripping – Check insulation resistance for leakage.

  6. Uneven power supply – Confirm proper connection of all 3 cores.

  7. Color fading of insulation – Could be UV exposure; consider a UV-resistant variant.

  8. Loose connections – Tighten terminals and check for damaged strands.

  9. Frayed wire ends – Re-strip and terminate using ferrules.

  10. Low voltage at end point – Measure and assess voltage drop over cable length.

  11. Vibration at joints – Use vibration-resistant glands.

  12. Mechanical damage – Inspect for cuts, nicks, or rodent damage.

  13. Moisture entry in sheath – Use waterproof glands and joints.

  14. Noise in connected motor – Check for electromagnetic interference.

  15. Short circuit signs – Use insulation resistance testing.

  16. Discoloration of copper – Sign of oxidation; may need replacement.

  17. Blown fuse – Check cable load rating against fuse rating.

  18. Hot plug point – Verify contact resistance and terminal tightening.

  19. Rusted terminals – Clean or replace to avoid poor connectivity.

  20. Cracks on insulation – Replace cable if aged or exposed to harsh environment.

  21. Cable sagging – Proper clamping or conduit is needed.

  22. Unequal current flow – Inspect if all 3 cores are functional.

  23. Buzzing sound – EMI interference; ensure proper grounding.

  24. Breaker trips under load – May be undersized cable for the application.

  25. Improper earthing – Ensure grounding conductor is correctly connected.

  26. No continuity in one core – Test with a continuity tester and rejoin if needed.

  27. Intermittent failure – May be internal strand break; replace.

  28. Flickering lights – Voltage drop due to long cable runs.

  29. Connector heating up – Improper crimping or loose lug.

  30. Incorrect phase sequence – Recheck phase assignments at both ends.


Conclusion

The Polycab 1 sqmm 3 Core Copper Flexible Cable is a robust and reliable solution for your wiring needs, whether in residential, commercial, or industrial applications. With its superior build quality, safety features, and ease of installation, it ensures consistent performance and peace of mind.

For pricing, bulk orders, or custom specifications, contact your local Polycab authorized distributor.